No thermal distortion water jet chromium cutting machine

Main technical parameter of water jet chromium alloy cutting machine 

                                                                                       Intensifier Pump 

1.Pumps are imported from American Accustream company with advanced & reasonable structure and high stability.

2. Integrated heat exchanger, high heat exchange ratio and good effect, control the temperature of the hydraulic oil within the limit

3. Two-stage water filter(5um,1um,0.45um)minimizes the damage of impurities to high pressure seals, nozzles and other parts.

4.Two step-up water supply to make sure the pressure, automatic alarm and protection function when water is inadequate avoid the damage

5.Multiple filter for outlet oil and return oil, pollution alarm, oil cooling and oil temperature alarming ensure the continuous operation

6.Flexible connection between the main motor and pump eliminates eccentricity and absorbs vibration to ensure its long-term reliable operation.

7. Large capacity accumulator, assuring the system pressure much more stable, cutting efficiency much higher

 Model

HEAD38030Z

Intensifier

Accustream 

Method of Direction Regulation

Electronic Direction Regulation

Max cutting pressure

380MPA

Continuous working pressure

330Mpa

Max oil pressure

19Mpa

Max  water discharge

3.7L/min

Max oil discharge

90 L/min

Power Source

380V/50HZ

Max diameter of orifice

0.33mm

accumulator capacity

1.0L

                                                                                            Cutting Table

 1. Separate body between cutting table and load-bearing platform prevents interfering cutting accuracy from long-term stress variation to

load-bearing platform.

 2.X beam of cutting table applies the one-off extrusion forming aluminum alloy, light weight, strong steel, not deformed, is the most advanced technology in waterjet cutting machine.

3. Cancelling dustproof cloth on X, Y, Z axis and hiding Y axis towline greatly improve the machine life and save the maintenance cost.

4. Motor and ball screw are directly connected by flexible coupling. It can absorb vibration energy reversible and with higher drive accuracy compared with other torsional rigid coupling.

5. Using high-quality international brand ball screw, linear guide transmission structure to ensure the moving speed and accuracy of the cutting head.

6. The cutting head is with casting structure and concrete structure. The metal parts have been specially processed to eliminate traces of deformation and to maintain long-term mechanical precision.

 Item

 Character

Machine type

Cantilever style

Process dimension

 3000mm*2000mm

Way of drive

 Servo drive( drives and motors are Yaskawa brand from Japan

Ball screw and linear guide

 ABBA brand from Taiwan

Z-axis travel journey

150mm

Controlling accuracy

0.01mm

Cutting accuracy

0.1mm

Re-position accuracy

0.02mm

Max traveling speed

6000mm/min

                                                                                          CNC Controller

1. Industrial control computer: high reliability, convenient man-machine dialogue, real-time control of the cutting process

2. CNC control, apply 19 inch LCD. facilitate operators to observe and reduce visual fatigue.

3.Appropriate height of operating desk, reasonable display angle, and 180-degree horizontal rotation for easy operation and viewing

4. Replace the relay with PLC, with a computer communications, flexible control

5. Professional waterjet cutting software, easy to operate , easy to learn, and practical.

6. Adapt industry wireless handle ,make the tool setting easy ,exact.

7. Support DXF file ,can use AUTOCAD to produce DXF file

8. use IPC and the professional software based on windows XP

Accessory and optional Items

Automitic Abrasive Feeder

                               Advantages

1. Can supply the cutting sand quantity according to the adjustable sand level location tube

2. No need electronic control, simple operation, reliable, maintenance-free

3. 200liters capacity can provide enough sand for 8 hours continuous cutting

4. Need less than 0.2Mpa compressed gas pressure,sand amount evenly, delivery smooth

5. It is the standard components of HEAD water jet

Deionization System

                               Advantages

1. Professional deionization system for water jet use

2. Remove the calcium and magnesium ion, can improve the useful life of HP seals, orifice

3. The outlet water amount can be 2ton/hour,can supply more than one machine

4. Simple structure and reliable sealing, reasonable design of the flow passage

5. Single tank control valve,no water pass the valve in washing

Wireless remote control handle

                               Advantages

1. WHB06 the wireless remote control handle special design for HEAD waterjet control system

2. It can realize wireless controlling water jet and long-distance materials processing

3. With display function,real-time display X.Y.Z axis workpiece  coordinate, mechanical coordinate,speed,step value.

4. Can set workpiece zero ,back to zero point, back to mechanical zero point,feed speed adjusting

5. Adapt high performance wireless transmission technology,frequency hopping transmission.

   Oil chiller

                              Advantages

1. Professional oil chiller for water jet use

2. Main motor adapts newest imported compressor, safety in operation, high efficiency, lower noise

3. Imported brand oil pump, higher pressure, higher stability, long term durability

4. Imported digital controller,high accuracy, wide use range

5. Can control the oil temperature in any range, can work well under 45 degree surroundings.

Auto height tracking and following system

                             Advantages

1. For big size metal sheet which will have surface irregularity during cutting

2. Can protect the nozzle broken by collision during cutting

3. System can control the distance between cutting head and workpiece

4. Reduce the manual set tool and mistake

5. A very new update for cutting

Auto abrasive removal system

                           Advantages

1. Automatic desanding system is specifically designed for high-end customers.

2. Automatic desanding system can automatically deliver the mixture of sand and water in the water tank 

3. It can make maximize savings in manpower and extend the usage life for equipment

4. Keeping the least content of sand in the water tank

5. Maximum keeping the cutting environment clean.

 FAST CAM nesting software

                           Advantages

1. Professional optimization nesting engine with a variety of ways and means of optimizing nesting

2. Multiple formats for file of nesting, including DXF, DWG, CAM and NC.

3.Single or bulk reading or importing files for fast automatic nesting

4. Setting parts line row, list row or matrix for automatic nesting.

5. Editing the remaining plates, as well as nesting the remaining plates or irregular plates

  Update cutting solution- dynamic cutting head to protect the complete vertical cutting

1.HEAD 5-axis, simple structure, small volume,light weight,high precise

2.750w Japan YASKAWA servo,high power,high precise,fast corner speed,perfect walking curve

3.Adopt mini-type high precise Omron proximity sensor,high positioning accuracy ,fast induction

4.Newest dust proof structure design,make sure that the rotational system,slide system is inclusion-free

5.equipped with the Japan imported bearings,all these improve the using life,guarantee the motivation precise

6.Adopted the domestic most advanced water jet 5 axis cutting software,strong function and good cutting result

7.Manually adjust the angle of the cutting head,the precision is between ±6°,assure the best cutting quality in any case.